Services

Embedded systems engineering for the sense-compute-act circuit

RoboCircuit delivers studio engineering services — not robots off a shelf, not accredited training, not a SaaS signup. Six disciplines cover how intelligence gets wired into machines, tuned under real-time constraints and verified with functional safety and human-in-the-loop oversight before deployment on Canadian manufacturing and logistics floors.

1. Robotics-AI Strategy, Discovery & Feasibility

Before anyone touches a soldering iron, we map what your floor actually needs: which perception tasks justify computer vision, where sensor fusion adds value versus complexity, and whether edge inference or centralized compute fits your latency budget. Discovery sessions cover motion planning requirements, cobot versus AMR trade-offs, simulation scope and a realistic integration roadmap for your SME or enterprise team. We document assumptions, identify sim-to-real risks early and frame pilot scope with honest limits — no guaranteed throughput, no lights-out promises. Typical discovery engagements run C$8,000–C$18,000 over two to four weeks.

2. Embedded Compute & Edge-AI Integration

Selecting the right board is only the start. We profile thermal behaviour under motion, size edge inference pipelines for your model architecture and wire deterministic data paths between cameras, LiDAR and actuators. An edge model that ran fine stationary and throttled once the arm traversed is exactly the class of problem we design against — with power budgeting, cooling paths and fallback policies when compute misses its deadline. Integration includes calibration tooling, telemetry hooks and bench-versus-floor comparison protocols. Project work typically ranges C$35,000–C$95,000 depending on hardware complexity.

3. Real-Time Control Loops & Actuator Integration

The torque loop that hunted when the dock door opened did not fail in simulation — it failed on the floor because vibration profiles and electrical noise do not ship with the digital twin. We integrate actuator drivers, tune control policies, measure jitter and deadline adherence and validate manipulation and autonomous navigation behaviours under load. Reinforcement learning policies get bench validation before any supervised pilot. Human-in-the-loop teleoperation remains available as a fallback throughout. Control-loop engagements often sit in the C$40,000–C$110,000 range for multi-axis systems.

Real-time control screen showing robot telemetry and loop diagnostics
Sensor wiring harness integration on robotics hardware

4. Sensor Drivers & Hardware–Software Bring-Up

LiDAR drivers that drop packets under EMI, camera feeds that drift out of sync, proprioceptive sensors that need recalibration every shift — bring-up is where robotics projects live or die. We wire sensor pipelines, implement driver layers, validate SLAM and obstacle avoidance inputs and document cable routing requirements that affect signal integrity. Hardware–software integration includes grounding review, deterministic timestamping and the calibration procedures your operations team will actually run. Bring-up projects typically start around C$30,000 for single-sensor stacks.

5. ROS 2 Nodes, Timing & Systems Integration

A ROS node that missed its deadline until someone rerouted a cable is a lesson in systems thinking. We architect low-latency ROS 2 node graphs, interface motion planning and path planning modules, connect fleet orchestration and teleoperation channels and profile end-to-end latency across the stack. Integration covers digital twin interfaces where useful, simulation handoff for sim-to-real validation and deployment packaging for your site's infrastructure. Multi-node integration work ranges C$50,000–C$140,000 for production-bound systems.

6. Bench Testing, Functional Safety & Human-in-the-Loop Verification

Nothing runs unsupervised until it earns that right. Bench testing covers edge cases, failure modes and recovery behaviours. Functional safety review aligns with ISO 10218 and CSA expectations — risk assessment, guarding recommendations and supervised pilot protocols. Deployment supervision keeps senior robotics engineers on the floor during initial autonomous navigation and grasping runs. Verification retainers from C$6,500/month supplement project delivery for ongoing oversight during scale-up.

Integration desk with ROS simulation and hardware test setup

Engagement models & indicative budgets

RoboCircuit works on fixed-scope projects, phased pilots and monthly retainers for integration partners who need ongoing embedded-systems support. All figures are indicative CAD ranges for studio engineering services — not product prices, not course fees.

  • Control review — C$3,500–C$6,500 · half-day to full-day bench audit with written findings
  • Discovery sprint — C$8,000–C$18,000 · feasibility, architecture and roadmap
  • Integration project — C$45,000–C$180,000 · embedded bring-up through supervised pilot
  • Retainer — C$6,500–C$14,000/month · ongoing tuning, telemetry review and deployment support

Outcomes depend on your environment, hardware, parts availability and integration maturity. We do not guarantee specific latency, uptime, cost savings or safety outcomes. Robotic systems require ongoing human oversight and site-specific safety engineering.

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